how to make artificial quartz stone

Advantages:: Artificial quartz stone production line equipment price is reasonable, overall cost can be reduced by 35% than that of the other factory, and we guidance on how to produce artificial quartz!
Professional: utand Has more than 100 successful construction of artificial quartz production line, help them to making high quality artificial quartz , there's a very rich experience in construction
High quality: We maked artificial quartz stone quality is very high, no air, no cracks and high degree of automation, has been widely recognized by the market!

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artificial quartz stone making machine

how to make artificial quartz stone? The most professional major equipment is artificial quartz machine, artificial quartz plate under the vacuum state under the action of high pressure and strong vibration molding, artificial quartz plate produced by high density, bibulous rate is low.

Pressure time by different formula, the thickness of the plate is different, generally for 2 ~ 4 min, after artificial quartz plate pressure, uncovering paper, shall ensure that each part is consistent with the paper/film bonding degree, cannot appear local bulge, when a finger touch, the entire board face must be consistent softness.

artificial quartz stone making machine

how to select raw materials to artificial quartz stone?

artificial quartz stone ingredients

Ingredients, namely the prepared according to the formula ratio of raw materials mixing of various kinds of synthetic quartz. Ingredients link, the looks be like simple, but it is not easy. Each artificial quartz manufacturers have their own secret recipe, belongs to the one of the top secret of enterprises, the proportion of the ingredients largely determines the color and texture of synthetic quartz, this requires the manufacturer has rich production experience.

artificial quartz stone mixing

artificial stone production line

Artificial quartz raw materials mixing, first in proportion to allocate the good resin, coupling agent and curing agent and pigment mixed with special mixing barrel inside proper time; At the same time add prepared quartz sand and the particles into a blender; The final will be the first two group of mixing raw materials mixing. Artificial quartz raw materials mixing uniform or not, directly affect the artificial quartz particle uniform color and final products or not. If artificial quartz product color and uneven grain, can be considered defective goods.

artificial quartz stone moulding

Will distribute the artificial quartz raw material mixture formation on the template, it is important to note that the board face level off, make sure that the thickness of the plate. And it is important to note that on the artificial quartz raw materials made of whole each covered a layer of kraft paper.

solid surface manufacturing process

how to select artificial quartz slabs process?

Artificial quartz stone slabs production process is mainly composed of two parts, artificial quartz stone pressing production line and artificial quartz polishing production line. completion of each part production line is different, following two parts of production process are respectively introduced.

artificial quartz stone slabs pressing line

artificial quartz stone slabs pressing line is composed of 6 systems, respectively: raw material storage and batching system, mixing system, Distribution system, pressing system, Hardening system and cooling system.

quartz stone pressing line

Mixing system

Through the mixing system, artificial quartz stone pressing line can help the manufacturer to mix out all kinds of high quality plate raw materials, and the color of the mixed plate should be clear, without flower and tail.

Distribution system

Distribution system is mainly composed of belt machine, beating equipment and automatic cloth machine, which can finish the uniform layout of plate materials into the pressing mould.

quartz slab plant machine

Pressing system

Pressing system consists of mechanical, hydraulic, pneumatic, vacuum and automatic control parts. This system can ensure the rapid forming of quartz plate in the environment of high vacuum and high frequency vibration, and effectively ensure the plate flatness, no pores, uniform texture, high density, high hardness, pressing parameters can be adjusted according to different formulas.

Ut press machine is a patented product, which can produce the maximum specification of 3280x1650mm. Of course, customers can customize other specifications.

Hardening system

Hardening system is mainly used for plate heating, also known as heating system. Now it is mainly used for curing furnace, which can effectively control the heating temperature of plate surface, with high heat transfer efficiency, complete curing and no deformation, reducing the required site.

solid surface machinery

cooling system

coolingsystem is divided into horizontal cooling line and verticalcoolingsystem. The cooling time of the efficient cooling line is one hour.

quartz stone polishing line

Quartz slab polishing line

Artificial quartz stone slabs polishing line is to complete the deep processing from the blank plate to the finished plate, so as to meet the requirements of higher quality products. Generally quartz stone slabs polishing line is: Bottom of calibrating - 180 ° turning - surface calibrating - polishing - storing.

Bottom of calibrating:

after cooling system, the blank entered Bottom calibrating system. Use special Stone calibration machine to finish the calibration of quartz stone slab back.

stone calibration machine manufacturers

Polishing:

after Stone calibration machine is completed, a 20-head polishing machine will be used for water grinding and polishing. According to different needs, polish to 40-70° gloss.

cutting :

use vertical and horizontal cutting, bridge cutting machine equipment to cut the product to the required size.

quartz stone polishing machine

Packing and warehousing:

after the cut products are dried, they will be packed and stored in the warehouse.